KASON 3000PB Hydraulic Brinell Hardness Tester With Measuring System

1 9 YEARS

Development Base of Advanced Testing machine Of China

Principle

Using the hydraulic principle, manual operation generates a 3000kg Test force. The core component is a small hydraulic system with a control valve in the hydraulic system to control the test force. Whenever the test force reaches 3000kg, the control valve opens and the pressure drops. According to the American standard ASTM E110, the force should be repeated 3 to 4 times to allow the pressure gauge pointer to reach 3000kg 3 to 4 times, which is equivalent to the Brinell Hardness Test method for 3000kg test force, 10mm ball, and 10 to 15 seconds.

Instrument features

★ On-site Testing It can be used in the workshop, with simple operation and easy to carry. It can test the hardness of large parts on-site and can be used for piece-by-piece testing.

★ Permanent indentation It uses a 3000kg test force and a 10mm ball. The permanent indentation can be used for re-inspection.

★ High reliability It is tested in full accordance with the Brinell Hardness Test principle, which is the same as the principle of the desktop Brinell Hardness Tester, and can truly reflect the mechanical properties of materials or parts.

★ High precision The test force accuracy complies with the provisions of relevant standards such as GB, ISO, ASTM, etc., and the hardness test accuracy is the same as that of a desktop machine.

★ Wide application As long as the instrument can be clamped, parts of any shape and size can be tested.

★ Wide range A variety of test forces and ball indenters can be selected, with a wide range, and various common metal materials can be tested.

Application instructions

★ Used for on-site testing of steel, non-ferrous metals, castings, forgings and semi-finished heat-treated parts.

★ It can be used for various large parts that cannot be tested by desktop machines, and can replace Leeb Hardness Testers with low accuracy and reliability in a wide range of manufacturing industries.

★ The measured Brinell hardness indentation can be used to directly read the hardness value using the Brinell indentation automatic measurement system.

Technical parameters

Test force	3000kg (1000kg, 750kg, 500kg optional)
Indenter	10mm carbide ball (5mm optional)
Test range	32~650HBW
Opening size	350mm high × 100mm throat depth
Indication error	Comply with GB, ISO, ASTM and other relevant standards
Indication repeatability	Comply with GB, ISO, ASTM and other relevant standards
Test force error	≤1%, in line with GB, ISO, ASTM and other relevant standards
Weight	13.8kg

Standard configuration

l Main unit 

l Power handle

l Brinell hardness block

l Anvil (flat, V-shaped, point type)

l 20x reading Microscope

l 10mm spare carbide ball 

Optional accessories

l Brinell hardness block (high value, low value)

l Carbide ball (5mm, 10mm)

l Repair parts (oil, capsule, O-ring, etc.)

l Repair tools

l Brinell indentation automatic measurement system

l Cordless angle grinder

Optical measurement system for Brinell indentation

 

 

 

 

 

 

 

 

(Picture just for reference)

 

Features:

● Existing Brinell hardness Testers almost all use traditional mechanical reading microscopes to measure the Brinell indentation. The reading microscope has high requirements on the operator's visual reading skills. The reading process is easily affected by environmental factors, resulting in reading errors. After reading the indentation diameter, the indentation value needs to be recorded manually. After at least two measurements to obtain the average value, the hardness comparison table is manually checked to find the corresponding Brinell hardness value.

● Brinell hardness indentation measurement system BrinScan is an automated Brinell hardness indentation optical measurement system developed based on the Windows operating system. It can be used with any Brinell hardness tester on the market to replace the traditional mechanical reading microscope and automatically measure the Brinell hardness value of the sample.

● The Brinell hardness indentation measurement system BrinScan uses advanced machine vision technology. It uses a portable digital microscope to capture the indentation left by the sample after the Brinell hardness tester loads the test force. It can accurately distinguish the indentation image in a complex background and measure the Brinell hardness value of the sample. During the measurement process, there is no need to manually determine the edge of the indentation, record the indentation length data manually, or look up the hardness comparison table manually. It can automatically measure, record, save, and generate hardness test charts.

● The Brinell hardness indentation measurement system professional testers use a mechanical reading microscope to manually measure the hardness process in about 2 minutes each time. Multiple transmission errors will occur during the measurement process, and the measurement efficiency is very low. With the BrinScan Brinell hardness indentation measurement system, no professional technicians are required. From the chairman of the company to the general worker who has just joined the company, everyone can easily measure the indentation accurately within 1 second.

Application:

The Brinell hardness indentation measurement system BrinScan can be used in the laboratory or in the production site with a Windows tablet or laptop.

Technical Parameters:

Product name	Brinell hardness indentation optical measurement system
Camera field of view	3.3x2.2mm
Measurement range	8~650HBW
Indentation resolution	0.01mm
Hardness resolution	1HBW
Measurement accuracy	±1% (HBW10/3000)
Compatible indenter	10mm and 5mm steel ball indenter
Indentation length	1.2~6mm
Operating system	Win7, Win8, Win10